OVERVIEW
Equipment summary:
This granule line is specialized for TPR granulizing and working with same specification kneader to effect plasticizing, extrusion, granulizing, cooling, filtration and packing. The finished products are widely used as TPR shoe material and in other industries. It utilizes water cooling technique to make reasonable design on the production structure to offer stable temperature environment of mixing, plasticizing and extruding for TPR resin and assistant agents. After the extruding stuff is cut, cooled and finalized by water circulation cutting system, it is separated quickly from the cooling water and is dried and packet. With the simple procedure, it greatly reduces the powder pollution in working environment. And the granules made by this line are even in appearance and with strong elasticity and excellent quality of stability and efficiency
The production procedure:
Kneader ---Bucket conveyer --- Extruder mainframe --- Water circulation cutting system --- Speedy spin --- Dryer --- Cooling conveyer --- Mixing machine --- Finished products
Technical parameters:
| Name | Bucket of feeding machine | Main engine | |||||||||||
| Parameters | Size | Bucket size | Driving power | Weight | Number | Size | Screw diameter | Screw speed | Driving power | Heating power | Output | Weight | Number |
| Length | 3700 | 1200 | 1.5 | 750 | 1 | 2850 | Φ130 | 0-52 | Main 22-30 side4 | 11 | 450- 500 | 1800 | 1 |
| Width | 1000 | 700 | 1050 | ||||||||||
| Height | 2210 | 250 | 1600 | ||||||||||
| Unit | mm | mm | kw | kg | Set | mm | mm | r/min | kw | kw | kg/h | kg | set |
| Name | Cutting device of water ring | Cooling conveyer | |||||||||||
| Parameters | Size | Rotate speed | Driving power | Weight | Number | Size | Working width | Shocking power | Radiating power | Weight | Number | ||
| Length | 1260 | 125-1000 | 1.5 | 400 | 1 | 2940 | 510 | 0.1*2 | 0.15*3 | 480 | 1 | ||
| Width | 700 | 780 | |||||||||||
| Height | 1500 | 1080 | |||||||||||
| Unit | mm | r/min | kw | kg | Set | mm | mm | kw | kw | kg | Set | ||
| Name | High speed dewatering machine | Horizontal type of kneading machine | |||||||||||
| Parameters | Size | Movement speed | Driving power | Weight | Number | Size | Capacity | Driving power | Spindle speed | Weight | Number | ||
| Length | 800 | 1440 | 7.5 | 400 | 1 | 3450 | 1000- 1200 | 7.5-11 | 8 | 2100 | 2 | ||
| Width | 650 | 1300 | |||||||||||
| Height | 2310 | 2480 | |||||||||||
| Unit | mm | mm | mm | kg | Set | mm | L | Kw | r/min | Kg | Set | ||
Feature:
- Non-toxic environmental protection, in line with de requirements on the heavy metal contents by the country.(EN71 and ASTM)
- No halogen, in full compliance with the EU ROHS directive.
- In according with the medical food hygiene (FDA level for selection).
- It has excellent plasticity without curing.
- Materials can be recycled.
- Weather resistance and electrical properties are good.
- General chemicals and oil can be resisted.
- Excellent tactility and its surface can be oiled, spraying, printing.
- Multi material injection molding, extrusion with ABS, PC, PA, PP, PS, SAN and other plastic bonding.
Advantages compared with other products
(Main technologist, drawing introduced from Taiwan, core parts introduced from overseas)
1.With the whole process chain units, Acousto-optic alarming and rapid point of failure, such as locking features of intelligent control, All contact with the material even for stainless steel materials unit Pay attention to details, Perfect and reliable , Energy-saving and durable.
2.The use of temperature control system to guarantee the accuracy of materials on the temperature sensitivity.
3.Heater and reversing device adopted in the extruder feeding system combined with main screw reversing device could solve the clean difficulty caused by power failure or material stick.
4.Especially for the charging barrel and mold head, our company use foreign technology to protect and control. Mold head pressure and to avoid excessive pressure caused injuries when the burst
5.Mandatory two-draft system and the single screw feed technology portfolio not only meet the second
Consecutive high- demanding materials mixing and the resolution of traditional work cut consumption broken time-consuming, better environmental protection and automation of production capacity and continuous operation of the corporate image.
