Application
The Infrared Laboratory Dyeing System is designed for precise and efficient dyeing of various fibers and substrates. This system delivers consistent, reproducible results by accommodating up to 24 dyeing positions with a low liquor ratio, suitable for both synthetic and natural fibers. Using advanced infrared heating technology, it ensures even heating and eliminates glycol contamination, reducing the need for cumbersome beaker cleaning.
For enhanced dyeing accuracy, after the temperature reaches 80°C, the system gradually adds auxiliaries into the beaker through a specialized auxiliary beaker with a precision cap, simulating real-life dyeing conditions more effectively than traditional injector methods.
Specification
Optional Add-ons:
- Chemical Adding Kit: Specially designed chemadd lid and auxiliary beaker allow the addition of chemicals without opening the dye pot, maintaining temperature stability.
Technical Specifications:
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- Power Supply: 220/110 V, 50/60 Hz, 4 kW
- Weight: 190 kg
- Dimensions: 600 x 750 x 830 mm (L x W x H)
- Temperature Range: 30°C to 140°C
- Beaker Capacity: 24 pots / 300 ml (customizable quantity and volume)
- Heating/Cooling Speed: 0.5°C to 3.5°C per minute
- Temperature Control Accuracy: ±1°C
- Rotation Speed: 0 to 30 rpm (adjustable)
- Liquor Ratio: 1:5 to 1:10
Test Procedure
Accurate identification and formulation of dyes are essential for achieving uniform, high-quality textiles without damaging fibers. The infrared lab dyeing system provides critical information for color matching and process development, offering efficiency, cleanliness, and consistent results.
Testing Procedure:
- Power on the system and access the menu interface.
- Remove the dyeing cup and place the fabric sample inside.
- Set the dyeing process parameters via the touchscreen interface.
- Start the system and monitor temperature and other test parameters.
- Upon completion, remove and clean the dyeing cup, then power off the system.
Precautions:
- Ensure dyeing cups are securely clamped to prevent damage.
- Do not open the test bin during operation.
- Follow program settings strictly as per the instructions.
- Clean the system thoroughly after each test.